Cast metal letters are the pinnacle in dimensional lettering;
offering greater dimension than flat cut letters, and establishing a sense of
permanency where they are installed. Gemini cast metal letters are
individually hand cast in non-polluting electric furnaces in Decorah IA and
Taylor TX.
Gemini casts prime aluminum and bronze ingots in virgin sand
molds - using proprietary casting methods to produce faces and returns with no
pits or blemishes. Standard colors are baked enamel (click the "View
Colors" link). Custom color matching is available.
Mounting Options
Cast Metal
Letters have threaded stud bosses for stud insertion.
Flat Cut Metal Letters have tapped holes
for stud insertion or are stud welded.
Flush Mounting
studs are set in adhesive cement. There is no space
between the letter and the surface.
Projected Jam
Nut Mounting studs are set in adhesive cement.
Stainless steel jamb nuts are inserted between the letters and
the mounting surface.
Projected
Spacer Mounting studs are set set in adhesive cement.
Pre-cut spacers are inserted between the letter and the
mounting surface.
Corrugated
Mounting studs are set using jam nuts on the front and
back of the corrugation.
Flat Metal
Wall Mounting studs allow access to the rear of the wall.
Washers and nuts are used on both sides of the mounting wall.
CAST METAL Letters
- Typestyles & Sizes
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
24"
Upper Case
4"
6"
8"
10"
12"
15"
Upper Case
4"
6"
8"
10"
12"
15"
Upper Case
4"
6"
8"
10"
12"
15"
Upper Case
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
4"
6"
8"
10"
12"
15"
18"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
Upper Case
2"
3"
4"
6"
8"
10"
12"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
Upper Case
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
Upper Case
2"
3"
4"
5"
6"
8"
10"
12"
15"
18"
Upper Case
4"
6"
8"
10"
12"
15"
18"
Lower Case
-
4"
5"
7"
8"
10"
12"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
Upper Case
4"
6"
8"
9"
10"
12"
15"
18"
Lower Case
2-3/4"
5"
5"
6-1/4"
6-3/4"
8"
10"
12"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
2"
3"
4"
5"
6"
8"
9"
10"
12"
14"
15"
16"
18"
20"
24"
Lower Case
1-1/2"
2-1/4"
3"
3-3/4"
4-1/2"
6"
6-3/4"
7-1/2"
9"
10-1/2"
11-1/4"
12"
13-1/2"
15"
18"
Upper Case
4"
6"
8"
10"
12"
15"
18"
20"
24"
Lower Case
3"
4-1/2"
6"
7-1/2"
9"
11-1/4"
13-1/2"
15-1/2"
-
Upper Case
4"
6"
8"
10"
12"
15"
18"
Lower Case
2-7/8"
4-1/4"
5-3/4"
7-1/8"
8-5/8"
10-3/4"
13"
Upper Case
4"
6"
8"
10"
12"
15"
18"
24"
Lower Case
-
4-1/4"
6"
4-1/2"
9"
11"
12-3/4"
17"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
4"
6"
8"
10"
12"
15"
Upper Case
4"
6"
8"
10"
12"
14"
16"
18"
24"
Lower Case
2-3/4"
4-1/4"
5-5/8"
7"
8-3/8"
10-1/4"
11-1/8"
12-5/8"
16-3/4"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
24"
Upper Case
2"
3"
4"
6"
8"
10"
12"
14"
16"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
Upper Case
4"
5"
6"
8"
10"
12"
15"
18"
Upper Case
3"
4"
5"
6"
8"
10"
12"
14"
16"
Upper Case
2"
3"
4"
6"
8"
10"
12"
15"
18"
24"
Lower Case
1-3/8"
2"
2-5/8"
4"
5-3/8"
6-5/8"
8"
10"
12"
16"
Upper Case
4"
6"
8"
10"
12"
Upper Case
3"
4"
6"
8"
10"
12"
15"
18"
Upper Case
2"
3"
4"
6"
8"
9"
10"
12"
15"
18"
24"
Lower Case
-
-
-
4"
5"
6"
7"
8"
10"
12"
16"
Upper Case
4"
6"
8"
10"
12"
15"
18"
Lower Case
-
4"
5"
7"
8"
10"
12"
Upper Case
2"
3"
4"
5"
6"
8"
9"
10"
12"
15"
16"
18"
20"
24"
Lower Case
-
-
2-2/3"
3-1/2"
4"
5-1/2"
6-1/4"
6-3/4"
8-1/8"
10"
11"
12"
13-3/4"
16"
Upper Case
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
24"
Upper Case
4"
6"
8"
10"
12"
15"
18"
Lower Case
2-3/4"
4"
5-1/2"
7"
8-3/8"
10-1/2"
12-1/2"
Upper Case
4"
6"
8"
10"
12"
15"
More Information About Cast Metal Letters
Brushed
Finish Comparison
All letters come with
standard vertical stroke. As the image to the right illustrates, the
angle of the stroke can affect how light reflects off the surface.
Keep vertical and horizontal grain in mind when ordering
items such as directional arrows. We recommend that you specify the
direction of the grain to match your letters.
Anodizing - The Ultimate Aluminum Finish
Anodized finishes are not just coatings . . . they are part
of the finished aluminum letter. Anodizing is an electro-chemical
process that hardens aluminum and allows it to be colorized. We
perform our own anodizing to ensure your letters within the same order
have color consistency and are delivered to you within days. Some of
the many reasons to have Gemini anodize your aluminum letters include:
Cast metal letters are the pinnacle in dimensional lettering;
offering greater dimension than flat cut letters, and establishing a sense of
permanency where they are installed. Gemini cast metal letters are
individually hand cast in non-polluting electric furnaces in Decorah IA and
Taylor TX.
Brushed
Finish Comparison
